Cold Storage & Refrigerated Warehouse Solutions
Your warehouse manager reviews last month's energy bills—again. The HVAC costs keep climbing despite upgrading the refrigeration system. The culprit? Every time a forklift passes through the freezer doors, cold air pours out. Your old doors take 8 seconds to close. That's 8 seconds of your investment literally disappearing into thin air, 200 times per day.
Cold Storage and Refrigerated Warehousing
Cold storage facilities are specialized warehouses that maintain temperature-controlled environments for perishable goods including food products, pharmaceuticals, and temperature-sensitive materials. These facilities operate at various temperature ranges from cooler (+2°C to +8°C) to freezer (-18°C to -30°C) environments, requiring significant energy investment and precise temperature control to preserve product quality and comply with cold chain regulations.
Core Functions and Operations
Cold storage operations include receiving temperature-sensitive products, blast freezing for rapid temperature reduction, long-term frozen storage, order picking and fulfillment in cold environments, loading dock operations maintaining cold chain, and temperature monitoring throughout all zones. Facilities experience high forklift traffic between temperature zones, continuous door cycling during peak operations, and moisture management to prevent ice formation.
Operational Challenges
Energy costs represent 30-40% of operational expenses, primarily driven by refrigeration systems recovering temperature after door openings. Ice formation on door mechanisms causes equipment failure and safety hazards. Slow door speeds result in excessive cold air loss and temperature fluctuations affecting product quality. Equipment reliability is critical as downtime risks significant product loss. Moisture infiltration from outside air creates condensation and ice buildup throughout the facility.
Our Thermal Protection Solutions
We provide insulated High-Speed Doors specifically engineered for extreme cold environments, operating reliably to -30°C. Heated door frames prevent ice formation on critical components. Rapid cycling speeds (1.8 seconds) minimize cold air exchange during each opening. Thermal dock shelters create insulated envelopes between facility and trucks during loading operations. All systems feature weather-resistant construction and minimal maintenance requirements in cold conditions.
Economic and Operational Benefits
Energy savings of 40-75% through reduced cold air loss, with typical ROI in 18-24 months. Elimination of ice-related equipment failures and maintenance calls. Consistent temperature maintenance protecting product quality and reducing spoilage. Increased throughput with faster door cycles supporting higher traffic volumes. Lower refrigeration system cycling reducing wear and extending equipment life. Improved working conditions for staff with less temperature fluctuation.
The Hidden Cost of Slow Doors
In cold storage, every second a door is open costs money. Refrigeration systems work overtime to recover temperature. Ice forms on door mechanisms from moisture infiltration. Product quality suffers from temperature fluctuations. Your facility manager sees the impact in energy bills, maintenance calls for frozen door components, and occasional product holds when temperature excursions are documented.
Traditional dock doors and freezer entrances weren't designed for the volume and speed of modern cold storage operations. They're too slow, poorly insulated, vulnerable to ice formation, and require constant maintenance. Each repair means downtime, reduced throughput, and risk to temperature-sensitive inventory.
You need entrance solutions that protect your cold chain as vigilantly as your refrigeration system does. Doors that minimize air exchange, prevent ice formation, maintain temperature integrity, and keep functioning reliably in extreme conditions.
Thermal Protection That Pays for Itself
Our cold storage entrance solutions are engineered for one purpose: maintaining temperature integrity while maximizing operational efficiency.
Your freezer entrance sees 200+ forklift passages daily. Current doors take 8 seconds to close, hemorrhaging cold air.
High-speed insulated doors cycle in 1.8 seconds with heated frames preventing ice formation, operating reliably to -30°C.
Cold air loss reduced by 75%. Refrigeration cycling drops by 45%. Ice-related maintenance calls eliminated. Payback in under 18 months.
Loading dock operations compromise temperature control as trucks are loaded with refrigerated product.
Dock shelters with thermal seals create insulated envelope between facility and truck.
Temperature integrity maintained during loading. Product quality protected. Energy savings of 35% at dock positions.
Featured Solutions
Industry-specific applications of our proven technology
High-Speed Roll Doors
Freezer and cold storage zone separation
Rapid operation prevents cold loss and frost buildup
Hydraulic Dock Levelers
Cold storage loading dock operations
Cold-rated hydraulics maintaining reliable operation in freezer conditions
Conveying Systems
Automated product movement in cold storage
Reduces personnel exposure to extreme cold environments
Temperature Control That Works
One year after installation: Your energy consultant presents the data—40% reduction in refrigeration load, $75,000 annual savings in electricity costs. Your maintenance team reports zero ice-related service calls on the new doors. Temperature monitoring shows consistent performance; product quality holds are eliminated. Your CFO approves expansion of the cold storage facility, confident that the infrastructure can support it efficiently. The doors paid for themselves faster than projected, and they'll keep saving money for years to come.
Ready to Optimize Your Cold Storage & Warehousing Operations?
Our experts understand the unique challenges of your industry. Let's discuss how our solutions can enhance your operations, improve efficiency, and reduce costs.
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+61 420 562 184